Customized Stator Punching | High Accuracy Stamping | Reduced Noise & Vibration | Long Service Life

Customized Stator Punching | High Accuracy Stamping | Reduced Noise & Vibration | Long Service Life

Product Description:

Our stator punching components are meticulously manufactured from premium-grade silicon steel laminations, providing excellent magnetic conductivity, low core loss, and superior energy efficiency. By utilizing advanced progressive die stamping and precision tooling technology, we achieve high dimensional accuracy, uniform lamination stacking, and smooth surfaces, ensuring stable motor performance, reduced vibration, and extended service life even in demanding conditions.

We offer full customization to meet the diverse needs of our customers, including stator core dimensions, lamination thickness, slot shapes, and insulation coatings. Whether for prototype development or large-scale production, our manufacturing capabilities ensure flexibility, efficiency, and consistent quality.

Our stator punchings are widely applied in electric vehicles (EVs) and hybrid motors, industrial motors, home appliances, transformers, generators, and renewable energy systems, delivering reliable performance, energy savings, and operational stability.

In addition, we provide OEM & ODM services, supporting clients from the initial design stage to mass production, including material selection, insulation coatings, surface treatments, and packaging options. By choosing our stator punching solutions, customers benefit from:

• High Efficiency & Low Iron Loss – Optimized design for reduced heat and energy saving

• Precision Manufacturing – Tight tolerances and consistent quality for smooth operation

• Durable & Reliable – Long-lasting components made from premium electrical steel

• Custom Engineering Solutions – Tailored to match specific motor requirements and applications

Our commitment is to deliver high-quality, customizable, and reliable stator punching solutions that meet the evolving demands of modern motor technologies.

Features:

• High Precision & Tight Tolerances – Manufactured with advanced progressive die stamping for consistent and accurate dimensions.

• Low Iron Loss & Energy Efficient – Optimized lamination design reduces heat generation and improves motor efficiency.

• Durable & Reliable – Premium silicon steel ensures long-lasting performance under continuous operation.

• Customizable Design – Dimensions, lamination thickness, slot shapes, and coatings can be tailored to your requirements.

• Wide Application Range – Suitable for EV motors, industrial motors, home appliances, transformers, and generators.

• OEM & ODM Support – Full customization from prototype development to mass production.

• Surface Treatment Options – Anti-rust coating, insulation coatings, or special finishes available.

• Strict Quality Control – Manufactured under ISO 9001, IATF 16949, and RoHS standards for guaranteed reliability.

Technical Parameters:

Applications:

Our stator punching components are designed for a wide range of applications where high efficiency, low iron loss, and reliable performance are critical. They are widely used in:

• Electric Vehicles (EVs) & Hybrid Motors – Delivering energy-efficient drive systems with smooth operation and low vibration.

• Industrial Motors & Machinery – Ensuring stable performance in continuous heavy-duty operation with minimal noise.

• Home Appliances – Contributing to energy-saving and quiet operation in washing machines, refrigerators, air conditioners, and fans.

• Transformers & Generators – Providing excellent magnetic properties and low core loss for consistent and efficient power conversion.

• Renewable Energy Systems – Ideal for wind turbines, solar inverters, and other green energy applications.

• Power Tools & Small Motors – Compact, durable cores for precision equipment and handheld devices.

Our stator punchings can be customized for specific designs and technical requirements, ensuring optimal performance across all applications.

Customization:

We offer comprehensive customization services to meet your specific motor core requirements:

• Dimensions & Design – Outer/inner diameter, lamination thickness, slot shapes, and stacking configuration tailored to your specifications.

• Material Selection – High-quality silicon steel or electrical steel grades to optimize performance and efficiency.

• Insulation & Coatings – Various insulation coatings (C3, C5, C6) and surface treatments to enhance durability and corrosion resistance.

• OEM & ODM Services – From prototype development to mass production, we provide full support for custom designs.

• Performance Optimization – Engineered for low iron loss, high magnetic conductivity, and stable operation under specific conditions.

• Special Requirements – Custom packaging, labeling, and certifications (ISO, RoHS, IATF) available upon request.

Our goal is to deliver tailored stator punching solutions that perfectly match your technical needs and application requirements, ensuring optimal performance and reliability.

Support and Services:

• Technical Consultation – Expert guidance on material selection, design optimization, and performance improvement.

• OEM & ODM Collaboration – Full support from prototype development to mass production, tailored to your specifications.

• Quality Assurance – Strict quality control under ISO 9001, IATF 16949, and RoHS standards to guarantee reliability.

• After-Sales Service – Prompt assistance for troubleshooting, maintenance guidance, and replacement if required.

• Logistics & Packaging Support – Customized packaging and safe global shipping solutions.

• Documentation & Certification – Technical documentation, test reports, and compliance certificates provided upon request.

Packing and Shipping:

• Packing Options – Palletized, carton boxes, or wooden crates depending on product size and customer requirements.

• Protective Measures – Anti-rust paper, foam padding, and secure strapping to prevent scratches, deformation, or moisture damage.

• Custom Packaging – Branding, labeling, and special packaging requests can be accommodated.

• Shipping Methods – Flexible logistics including sea freight, air freight, or express delivery.

• Global Delivery – Efficient handling to destinations worldwide, with tracking and insurance options available.

FAQ:

Q1: What materials are used for your stator punchings?
A: We use high-quality silicon steel or electrical steel (CRGO/CRNGO), selected for low iron loss and high magnetic conductivity.

Q2: Can you customize stator punchings according to our specifications?
A: Yes, we provide full customization including dimensions, lamination thickness, slot shapes, insulation coatings, and OEM/ODM services.

Q3: What industries are your stator punchings suitable for?
A: They are widely used in electric vehicles, industrial motors, home appliances, transformers, generators, and renewable energy systems.

Q4: What tolerances can you achieve in manufacturing?
A: Typical tolerances range from ±0.01 mm to ±0.03 mm, depending on size, thickness, and stamping technology.

Q5: How do you ensure quality?
A: All stator punchings are manufactured under strict quality control procedures and comply with ISO 9001, IATF 16949, and RoHS standards.