Electrical & Electronic Metal Stamping Components – Precision Fit, RoHS/REACH Compliant

Electrical & Electronic Metal Stamping Components – Precision Fit, RoHS/REACH Compliant

Product Description:

Our custom press-formed metal parts are produced with precision stamping and progressive-die technology to deliver tight dimensional control, repeatable quality, and long service life. Leveraging in-house DFM reviews and advanced tooling design (SKD11/D2 carbide inserts as needed), we build high-efficiency progressive dies that run 25–200T presses at 80–300 SPM, supporting both rapid prototypes and stable mass production. We work with stainless steel (SUS304/316), carbon steel (SPCC/Q235), aluminum (5052/6061), copper/brass, and specialty alloys, in thicknesses from 0.10–5.00 mm. Depending on geometry and material, we hold tolerances down to ±0.02 mm on critical features, control burr height ≤0.02 mm, and achieve flatness ≤0.10 mm/100 mm with surface roughness as low as Ra 0.8 μm after finishing.

A full portfolio of finishes is available—electroplating (Ni/Cr/Zn/Tin), anodizing, powder coating, passivation, brushing, mirror polish—qualified by thickness and adhesion checks (e.g., ASTM B633/ISO 4042, salt-spray per ASTM B117 upon request). Quality is built in with incoming material verification, in-process SPC, vision and 2D/3D metrology (CMM/optical), and documented control plans; we target Cpk ≥1.33 (≥1.67 for critical dimensions) when specified. We provide PPAP/FAI reports, RoHS/REACH conformity, and full lot traceability.

From quick-turn samples (7–10 days) to scalable production (15–25 days typical), our team optimizes part geometry and tooling to reduce total cost—minimizing secondary operations, extending die life, and stabilizing yields. Parts are packed with VCI anti-rust film, trays, or custom fixtures to protect edges and finishes in transit. Typical applications include automotive brackets and terminals, electrical connectors, appliance hardware, industrial machinery components, and consumer electronics. If you share a drawing (PDF/DWG/STEP/IGS) or a physical sample, we’ll recommend the best material, process route, and finish to meet your performance, cost, and lead-time targets.

Features:

• Material Options: Stainless steel, carbon steel, aluminum, copper, brass, and special alloys

• Thickness Range: 0.1 – 5.0 mm (customized upon request)

• Surface Finish: Polishing, brushing, electroplating, anodizing, powder coating, passivation, etc.

• High Precision: Tight tolerance up to ±0.01 mm

• Durability: Excellent strength, wear resistance, and corrosion resistance

Technical Parameters:

Applications:

METS Sheet Metal Bending Dies are highly versatile tools designed for various product application occasions and scenarios. With a tolerance of ±0.01mm, these dies ensure precision and accuracy in bending operations, making them ideal for a wide range of industries.

One key application scenario for the METS Sheet Metal Bending Dies is in the fabrication of sheet metal components for industries such as automotive, aerospace, and electronics. The ability to achieve a perfect 90° bending angle with these dies ensures that the finished parts meet the required specifications and standards.

These bending dies are also well-suited for custom bending lengths, allowing manufacturers to create a diverse range of products with different dimensions and shapes. Whether it's a small prototype or a large-scale production run, the METS Sheet Metal Bending Dies can be customized to meet specific project requirements.

Furthermore, these dies can be used in conjunction with other tools such as Sheet Metal Punching Dies and Sheet Metal Forging Dies to streamline the manufacturing process. The punching force of the dies can be customized based on the material and thickness of the sheet metal, ensuring optimal performance and efficiency.

Another important application occasion for the METS Sheet Metal Bending Dies is in the creation of sheet metal cutting tools. By utilizing these dies, manufacturers can produce precise cutting edges and shapes for various applications, ranging from simple brackets to complex enclosures.

Overall, the METS Sheet Metal Bending Dies offer unmatched flexibility and precision, making them indispensable tools for any industry that works with sheet metal. With customizable sizes and punching forces, these dies are capable of meeting the diverse needs of modern manufacturing processes.

Customization:

Product Customization Services for the Sheet Metal Bending Dies:

Brand Name: METS

Bending Length: Customized

Punching Depth: Customized

Surface Treatment: Polishing

Design Software: Solidworks, Auto CAD, UG

Processing Technology: CNC Machining

Support and Services:

Our Product Technical Support and Services for Sheet Metal Bending Dies aim to provide assistance in maximizing the efficiency and performance of your bending operations. Our team of experts is dedicated to offering guidance on die selection, maintenance, and troubleshooting to ensure optimal results.

Additionally, we offer training programs to educate users on best practices for using the bending dies effectively. Our services also include customization options to meet specific requirements and enhance productivity.

Count on us to deliver comprehensive support and services to help you achieve superior bending results with our Sheet Metal Bending Dies.

Packing and Shipping:

Product Packaging:

The sheet metal bending dies are carefully packaged in a sturdy cardboard box to ensure they are protected during shipping. Each die is individually wrapped in bubble wrap to prevent any damage during transit.

Shipping:

Once your order is confirmed, the sheet metal bending dies will be securely packed and shipped to your address within 1-2 business days. You will receive a tracking number to monitor the delivery status of your package.

FAQ:

Q1: What materials can you produce with?
A: We work with stainless steel (SUS201/304/316), carbon steel (SPCC, Q235), aluminum (5052, 6061), copper, brass, silicon steel, and special alloys upon request.

Q2: What thickness range do you support?
A: Our stamping process can handle materials from 0.10 mm up to 5.00 mm, depending on design and application.

Q3: Can you produce parts based on our drawings or samples?
A: Yes, we accept both 2D drawings (PDF/DWG) and 3D models (STEP/IGS). Physical samples can also be reverse-engineered.

Q4: What surface finishes are available?
A: We provide polishing, brushing, mirror finish, electroplating (nickel, chrome, zinc, tin), anodizing, powder coating, passivation, and black oxide treatment.

Q5: What is your dimensional tolerance capability?
A: For most stamped parts we hold ±0.01 – 0.05 mm, with burr ≤0.02 mm and flatness ≤0.10 mm/100 mm, depending on material and geometry.